We can source and process selected resin grades for which the supplier provides relevant ISO 10993 test information, USP Class VI data, or other supporting documentation. The exact document, tested formulation, color, additives, manufacturing site, revision, and lot must be reviewed. This supplier data does not certify the molded component or replace biological evaluation of the final finished device.
We can support selected insert installation, overmolding, labeling, printing, and basic subassembly operations. For each project, we confirm which processes are in-house or partner-managed, the insert or component specification, installation method, inspection, pull-out or torque requirement, traceability, cleaning, and packaging. “Assembly-ready” is defined by the customer’s next process and acceptance criteria.
Possibly, depending on the exact resin, part size, flow length, gate location, ribs and bosses, surface requirement, machine capability, and allowable pressure and warpage. We review the nominal and local wall thicknesses during DFM and use flow analysis when needed. A wall thickness demonstrated on one small part does not establish a universal capability for every housing.
We establish an approved color master using the specified resin, colorant or compound, surface texture, gloss, wall thickness, and molding condition. Samples are identified by cavity and compared visually and, when required, instrumentally. The permitted color difference, calculation method, illuminant, observer, instrument, measurement locations, and sampling plan are agreed with the customer.
Yes, when the part design, mold construction, resin, gate and ejection strategy, venting, finish, texture, process, handling, and visual criteria are technically compatible. SPI polishing or a specified texture prepares the mold surface, but it does not by itself eliminate sink, weld, flow, gate, gloss, or contamination defects. Final acceptance is based on molded trial samples and the agreed visual standard.
There is no single MOQ for every automotive program. Prototype and validation quantities depend on the tooling stage and sampling plan. Production MOQ and order frequency depend on resin purchasing, machine setup, cycle time, inspection, packaging, traceability, and annual volume. Send your forecast and delivery schedule so we can propose a practical production plan.
Tolerance capability must be reviewed feature by feature. Part size, resin shrinkage, glass or mineral content, wall thickness, gate location, warpage, mold temperature, process window, fixture, and measurement method all affect the result. We review the drawing and identify which tolerances can be controlled, measured, or may need design adjustment.
For Class A or appearance-critical surfaces, provide the grain, gloss, color, sink, weld-line, flow-mark, scratch, waviness, and approved-sample requirements. Moldflow can help predict risk, but final acceptance depends on tooling, process development, measurement, and customer approval.
We process selected grades of PA6, PA66, reinforced nylon, POM, PC/ABS, filled PP, ABS, TPE, TPU, and other engineering polymers. Feasibility is confirmed using the exact resin manufacturer, grade, reinforcement, color, additive, drying requirement, recycled-content requirement, and customer specification. Material traceability documents are agreed by project.
No. ABERY is not currently certified to IATF 16949. Our quality management system is certified to ISO 9001:2015. For automotive programs, we can support selected customer-required quality documents and processes when they are reviewed and agreed in the project scope. Customers should confirm whether ISO 9001 certification and the proposed controls meet their supplier-qualification requirements.
We can support the PPAP submission level and elements agreed with the customer. Before quotation, please provide the required submission level, customer-specific forms, drawing and specification revision, testing requirements, capability expectations, sample quantity, IMDS or material-data requirements, and approval route. We will confirm which items are included, which require customer input, and which require external testing.